Cement · Steel

Heavy engineering
for heavy industry.

Tadali MIDC, Chandrapur · Since 2015

The heavy engineering powerhouse of the Ferrous Group: 1,70,000 sq. ft., a 10-ton EOT crane and jobs up to 15 tons. Heavy MS & SS fabrication, precision machining and reconditioning for cement and steel plants pan India.

Heavy FabricationPrecision MachiningReconditioningHardox® WearpartsEWAC ReclamationReverse Engineering
Rotary Air Lock valve render
01 The Specialisation

The Rotary Air Lock,
Mastered In 3D.

Our signature product. Grab it and spin it, then slide through the full size range we build, from a compact 400 mm valve to a monster 2.5 m unit, shown to true scale against a person. The number is the rotor diameter; the machine around it is even bigger.

Ferrous RALØ 2,500 mm
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Loading 3D model
Size Range400 mm to 2.5 m
Wear PartsHardox® 500 liners & rotor blades
TolerancesLiner machined inside, rotor outside
Air LeakageMinimised by close-tolerance fit
BalancingRotor dynamically balanced in-house
Track Record100+ RALs delivered
SupplyOEM replacement or custom build

RAL valves control material flow between pressure zones, the most punishing corners of a cement plant. Ours are engineered to outlast the conditions they were designed for, and we documented exactly how.

RAL The Ferrous Edge

Why Nobody Builds A
Better RAL.

A rotary air lock valve sits where it hurts most: between pressure zones in kilns, preheaters, coal feed lines and dust discharge systems, eating abrasion and heat around the clock. When it leaks or wears out, the whole line pays for it. That is exactly where we have spent years getting ruthless about the details.

01

Hardox® 500 Where It Counts

Casing liners and rotor blades in Hardox® 500 or equivalent wear steel. Dramatically longer life and durability in the most abrasive duty there is.

02

Machined To Close Tolerance

We machine the casing liner from the inside and the rotor from the outside. The result is a precisely matched pair with minimal clearance between them.

03

Minimal Air Leakage

Less gap means less leakage across the pressure zones, which means better process efficiency and longer service life for the valve itself.

04

100+ RALs Delivered

We have built and rebuilt more than a hundred rotary air locks. At this point there is no failure mode, duty condition or size we haven't already engineered around.

05

Dynamically Balanced In-House

Every rotor is dynamically balanced on our own machine before assembly. Balanced rotors mean longer motor, gearbox and bearing life for you.

06

400 mm To 2.5 m, Your Spec

OEM replacements or fully custom builds across the entire size range, with reverse engineering for obsolete designs and before/after documentation on every rebuild.

02 Products & Work

Far More Than
RALs.

Mill rollers, burner pipes, separator rotors, screw conveyors, buckets, chutes and full custom fabrications, built new or reconditioned to better than new.

RAL 1800 mmRAL 1800 mm
Atox Mill RollersAtox Mill Rollers
VRM RollerVRM Roller
Separator RotorSeparator Rotor
Burner PipeBurner Pipe
Screw ConveyorScrew Conveyor
DPC BucketsDPC Buckets
Precision RollerPrecision Roller
Certified Partner

Hardox® Wearparts Center

Part of SSAB's global network of trusted partners. Only genuine Hardox® wear plates, meeting SSAB's strict technical and quality standards, with authorization to carry the Hardox® Wearparts brand.

Globally recognized: fewer than 600 centers certified worldwide.

Authorised Centre

EWAC Reclamation Center

The authorised EWAC Alloys reclamation centre in Central India. High-wear components restored with proven alloy reclamation processes, delivering high productivity and low maintenance costs.

Result: longer equipment life, lower lifecycle cost.

03 Clients

Cement & Steel's
Go-To Partner.

// Cement

Ultratech Cement
ACC Cement
Ambuja Cement
Adani Cement
Dalmia Cement
MP Birla Group
Orient Cement
Reliance Cement
Manikgarh Cement

// Steel

SAIL
Lloyds Metals
Uttam Steel
Sanvijay Steel
Gopani Steel

// Others

Bilt Paper
Sirpur Paper Mill
WCL
04 The Facility

1,70,000 sq ft
At Tadali MIDC.

Ferrous Engineering · Tadali
05 Contact

Talk To The Heavy
Engineering Experts.

Ferrous Engineering

Saurabh C

+91 84120 11665

fe@ferrous.co.in

B-3, Tadali MIDC, Nagpur Road, Chandrapur, Maharashtra 442406

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